What Problem This Part Solves

Because the burner is positioned underneath the charcoal grate, it is routinely exposed to extreme heat, charcoal ash, grease, moisture, and outdoor weather.

Over time, the original burner may become clogged, corroded, damaged, or burned through.

Common symptoms of a failing Performer burner assembly include:

• Burner will not ignite
• Burner lights only partially
• Weak or irregular flame
• Charcoal takes significantly longer to ignite
• Burner tube has visible holes or corrosion
• Burner ports are deteriorated
• Electrode is cracked or damaged
• Igniter sparks but burner does not light
• No spark is visible at the burner electrode
• Electrode wiring has deteriorated
• Gas can be heard but ignition does not occur
• Burner repeatedly goes out

Replacing the damaged assembly with the Weber 85683 restores the original burner tube, electrode, and associated wiring as a complete assembly.

Stainless Steel Construction

The Weber 85683 burner is manufactured from stainless steel to withstand the demanding environment underneath a charcoal fire.

The burner is routinely subjected to:

• Extremely high cooking temperatures
• Charcoal ash
• Grease and food residue
• Moisture
• Condensation
• Outdoor humidity
• Repeated heating and cooling cycles

Using a genuine Weber burner helps maintain the burner-port configuration and positioning originally engineered for the Performer ignition system.

Integrated Ignition Electrode

An important advantage of the Weber 85683 is that the ignition electrode and wires are already attached to the burner assembly.

The electrode creates the spark required to ignite the gas exiting the burner.

The attached wires terminate in flat female spade connectors, allowing them to connect to the compatible electronic ignition module.

This makes the 85683 more than simply a replacement stainless steel tube—it replaces several important components of the charcoal ignition system at the same time.

Related Weber Performer Ignition Parts

Depending on the cause of the ignition problem, additional components may need inspection or replacement.

Common related Performer parts include:

Weber 85681 – Ignition Module
The electronic ignition module used on compatible 2013-and-newer Performer Platinum/Deluxe grills.

Weber 65737 – Igniter Kit
Replacement ignition components for select Performer models.

Weber 74237 – Hose & Regulator Kit
Supplies LP gas to the burner assembly on compatible Performer models.

Weber 41552 – Burner Retaining Clip
Helps secure the burner tube to the gas valve/orifice assembly.

Weber 88102 – Burner Tube/Lid Bail Hardware
Factory hardware associated with the burner tube and lid bail installation.

These components appear alongside the 85683 in Weber's Performer Deluxe parts schematic.

Key Features

• Genuine Weber OEM replacement part
• Weber Part Number 85683
• Designed for select Weber Performer grills from 2013 and newer
• Fits Performer Platinum and Performer Deluxe models using the compatible gas ignition system
• Specifically designed to ignite charcoal
• Not a conventional gas grill cooking burner
• Durable stainless steel burner construction
• Approximately 11-1/4" long
• Includes burner mounting bracket
• Includes ignition electrode
• Electrode wires come pre-attached
• Wires terminate with flat female spade connectors
• Designed to connect to the electronic ignition module
• Includes mounting hardware
• Includes installation instructions
• Direct replacement for the original factory burner assembly
• Restores the convenience of Weber's gas-assisted charcoal ignition system
• Eliminates the need to replace the entire grill when the original ignition burner deteriorates

Compatibility / Fits Models

The Weber 85683 Burner Assembly is designed for select 2013 and newer Weber Performer charcoal grills equipped with the gas-assisted charcoal ignition system.

Compatible grill families include:

• Weber Performer Platinum
• Weber Performer Deluxe
• Select Weber Performer models manufactured from 2013 forward

Known compatible Weber model numbers include:

• 1481001 – Performer Platinum Black
• 1482001 – 22.5" Performer Platinum Copper
• 15501001 – Performer Deluxe Black

Weber's official schematic for model 15501001 identifies Part 85683 as the "Burner tube assembly, Performer Platinum/Deluxe '13."

Product Specifications

• Brand: Weber
• Part Number: 85683
• Part Type: Charcoal Ignition Burner Assembly
• Application: Weber Performer
• Model Years: 2013 to Current / applicable current models
• Material: Stainless Steel
• Approximate Length: 11-1/4"
• Ignition Type: Electronic ignition
• Fuel Function: Gas-assisted charcoal ignition
• Quantity: 1 burner assembly
• OEM: Genuine Weber Replacement Part

Assembly Includes

• Stainless steel burner tube
• Burner mounting bracket
• Ignition electrode
• Pre-attached electrode wires
• Flat female spade wire connectors
• Mounting hardware
• Installation instructions

Always confirm the grill model and production year before ordering. Earlier Performer grills can use different burner and ignition components.

How the Weber Performer Burner Works

The Weber Performer combines traditional charcoal grilling with the convenience of gas ignition.

The Weber 85683 does not remain lit while you cook. Its purpose is to provide a temporary gas flame underneath the charcoal during startup.

When operating correctly:

1. Charcoal is placed over the burner area.
2. The gas supply is opened.
3. The electronic igniter creates a spark at the burner.
4. The burner ignites and begins lighting the charcoal.
5. After the charcoal begins burning, the gas burner is turned off.
6. Cooking continues entirely with charcoal.

This gives the Performer the flavor and cooking characteristics of a traditional Weber charcoal kettle while significantly simplifying charcoal startup.

Installation / Use Instructions

Installation can generally be performed using common hand tools.

1. Make sure the grill is completely cool.
2. Turn off and disconnect the LP gas supply.
3. Remove the cooking grate and charcoal grate as necessary for access.
4. Disconnect the electrode wires from the electronic ignition module.
5. Disconnect the existing burner from the gas supply connection.
6. Remove the mounting hardware securing the original burner.
7. Remove the damaged burner assembly.
8. Position the Weber 85683 in the original factory location.
9. Secure the mounting bracket using the supplied or original hardware as applicable.
10. Reconnect the burner to the gas supply.
11. Connect the electrode wires to the ignition module.
12. Reassemble the grill.
13. Check all gas connections for leaks using a soap-and-water solution before attempting ignition.
14. Test the ignition system and verify that the burner produces a consistent flame.

A screwdriver and needle-nose pliers are commonly sufficient for replacement. The assembly includes the bracket, wiring and installation hardware.

Important Safety Information

The Weber 85683 is part of the grill's gas ignition system. Always shut off the fuel supply before servicing any burner, regulator, valve, hose, or ignition component.

After installation, inspect all gas connections and perform a proper leak test before operating the grill.

Never attempt to repair a burner that is cracked, rusted through, or leaking gas. Replacement is the appropriate repair for a physically compromised burner assembly.

Why Choose a Genuine Weber Burner Assembly?

The gas-assisted ignition system depends on the relationship between the burner tube, gas orifice, electrode, ignition module, and charcoal bowl.

A genuine Weber replacement helps ensure:

• Correct burner dimensions
• Proper mounting position
• Correct burner-port configuration
• Proper electrode positioning
• Correct wire connections
• Compatibility with the original ignition system
• Factory-style fit
• Reliable charcoal ignition

The Weber 85683 is identified as a genuine Weber replacement burner assembly by both Weber's schematic and OEM parts suppliers.

Why Buy From Bar-B-Que.com

When you purchase Weber replacement parts from Bar-B-Que.com, you're buying from grill specialists with decades of experience helping customers repair and maintain their outdoor cooking equipment.

• Trusted grill experts since 1974
• Genuine replacement parts and premium accessories
• Fast nationwide shipping
• Family-owned with real product support

Frequently Asked Questions

What does the Weber 85683 burner do?

The Weber 85683 is the small gas burner used to ignite charcoal on compatible Weber Performer grills. It is part of the gas-assisted charcoal ignition system and is not used as the primary cooking heat source.

Which Weber grills use Part 85683?

The burner is used on select Weber Performer Platinum and Performer Deluxe grills beginning with the 2013 model year. Weber's official schematics list 85683 as the Performer Platinum/Deluxe '13 burner tube assembly.

Does the Weber 85683 include the electrode?

Yes. The burner assembly includes the ignition electrode with the wires already attached. The wires terminate with flat female spade connectors for connection to the electronic ignition module.

How long is the Weber 85683 burner?

The burner measures approximately 11-1/4 inches long.

Does the Weber 85683 include mounting hardware?

Yes. Mounting hardware and installation instructions are included with the assembly.

Does this burner cook the food?

No. This burner is specifically designed to ignite the charcoal. Once the charcoal is burning properly, the gas burner is turned off and the charcoal provides the cooking heat.

Why does my Performer igniter click but not light the burner?

Possible causes include a damaged electrode, clogged or deteriorated burner, disconnected electrode wiring, ignition module failure, gas supply problem, or an issue with the hose/regulator. Inspect the entire ignition system before determining which component requires replacement.

Is Weber 85683 a genuine Weber part?

Yes. Weber's official parts schematic identifies 85683 as the burner tube assembly for applicable Performer Platinum/Deluxe models.

Will this fit older Weber Performer grills?

Not necessarily. The Weber 85683 is associated with the 2013-and-newer Performer Platinum/Deluxe ignition system. Earlier Performer models may use different burner and ignition components. Always confirm your model and year before ordering.